Cuttings, this is absolutely incredible.
Very happy that I found this thread, I've been reading as much about LEDs as I could since I heard about the supernova earlier last week.
I could very well have seen myself doing all the same research and planning as you did, but I'm very happy you beat me to it. The excel spreadsheet you have sounds extremely impressive with all the details you've included. I don't think I could ever have come up with that, especially the comparison chart you created.
I'm interested in building an LED array myself, and I'm wondering if you could possibly throw me some of your details, such as actual hard-wiring...?
And when you say $266 according to your spreadsheet, is that the total cost of the system? It sounds like an absolute dream. Can you tell me the sources that you plan to buy from? I've seen a few websites selling LEds, but they don't have much in terms of spectrum options (e.g. the only blue LEDs are 470 nm) and the prices are around 40 cents each for the cheapest.
Keep up the good work!
Thank you very much, I appreciate it.
The spreadsheet has saved me quite a bit of time. I found that whenever I started designing it on paper, I'd learn something that made me want to change the design... start over! With this setup, I can just type in a different number of LEDs. Now that I've created the exact layout, it takes about 2 minutes extra to also edit the layout, as long as I don't do something major.
You may want to hold off on duplicating this setup until I've at least tested it out. Several people seem to think the 3mm LEDs will be very inefficient, and I'll be ordering the setup at the end of the month. Also, there is the heat issue to be wary of. Once we know how it performs, I'll know if I need to do any tweaking. Who knows, maybe I'll also want to go into business selling these things... can't give away everything.
I pretty much already posted the exact design, though it still changes a little bit every day. I increased the 450nm blue today and reduced the 505nm green. Now that I have all this info about IR & UVB, I'll probably be looking into that, too. IR looks to be taken care of by a minute or two of incandescent lights right at dusk (lights out), so I'll probably just research UVB as far as LEDs are concerned.
There's more than just light research into this, too. Much of the design has to do with compensating for different voltages, series vs. parallel, which parts of the design to run which way, amps/volts/watts & their relationship to each other. Finding good quality products at a good price can be quite time consuming, too.
As far as cheap 3mm LED suppliers, 7 of the 8 colors come from LEDZ.com (450nm is 5mm). The 660nm is made by Lumex, and the cheapest price I've found so far is at Newark.com. There might be cheaper of the 660nm out there, but 13.1 cents each isn't bad (qty 100-499). That's how much the 505nm & 525nm cost, though I'm not using many of those.
I found out yesterday that under a certain order size, LEDZ charges a surcharge, so it'll actually be about $15 more. Not too bad.
The beauty of my test-setup is that there's no hard-wiring. The power supply can power the breadboard via screwed-in contact points, and breadboards allow you to add and remove components without soldering. That's why I'm using breadboards and 3mm LEDs... my soldering isn't pretty, and I don't want to spend several hours on ugly solder for something I already know I'll want to modify later. I'd probably get much better at soldering, though!
I'll definitely keep everybody up to date. I'm really excited to place the order(s).
Happy Growing!