@The Green Griffin I take that as a compliment! insanity can lead to some pretty cool innovative stuff sometimes. I started getting into composites at the request of my Dad for some custom car parts he wanted to make. Its not really practical for grow lights, but practical has never really been high on my list.
On the hollow pin design, I have never seen it commercially available, but that doesn't mean it doesn't exist. I think you are spot on, holes in the base of the sink everywhere but under the COB would potentially have the same effect as turning a pin heatsink at an angle(like that article everyone keeps linking).
i may be reaching a little here, but the heat created by the field of photons coming from the LES could create enough of a micro climate to cause a convection current to push air thru the holes in the base, up thru the pins and out the top. this could be the most efficient passive design available. maybe ill knock the dust off this project and get the prototype out for testing.
now. how do I attach the pins to the base, thats where im stuck. I can make a jig out of wood or metal so the pins end up straight and parallel. but do I use:
-2 part thermal epoxy
-braise them with a torch and AL filler
-TIG weld them (time, energy, low skill level at TIG) possible warping of base
so IDK.