What All Hydroponic Growers Need To Know About Nutrient Recirculation

LugNut

Member
Here is an awesome read I found online,

Let’s start with a very important question for every grower. Do you know what’s in your water? Have you ever had it analyzed? If not, it’s about time you did. Check out the Water Source Analysis chart. If your water is above the limit on any of these elements, you will:

  • require a custom nutrient formula that takes that element into account and compensates for it (you may need professional help with that)
  • reverse osmosis to take your water to ideal and better (water treatment store)
  • prepare for frequent reservoir dumps
This is a very basic source water analysis chart for most crops. Different plants can tolerate higher levels of certain elements like Sodium… others cannot. Sodium is not a plant food and will accumulate in a recirculating system. Very high calcium, over 150 ppm, is hard water and will require constant pH adjustment to keep pH down, a custom formula and/or frequent reservoir dumps.
If your water is coming from a well or a questionable ground source where there may be pathogens like E. coli, then request a coliform test also. Don’t risk it. You can use ozone (O3) to treat your source water. As long as ozone comes in contact with every drop of water you are guaranteed that all organic life forms get crisp. Your local high tech garden supply or water treatment supplier should have these ozonators and injectors.
Nutrient balance and pH

Assuming that your source water is A-OK, this next section is on understanding nutrient balance and pH, how to steer plant performance by manipulating EC at different stages of growth, and controlling pH fluctuations.
The 5 basics of recirculation and plant performance:
  • Pure source water
  • Balanced nutrient ions/anions (EC)
  • Optimum pH
  • Plentiful oxygen availability
  • Optimum light/temp/humidity/air circulation/CO2

A Krubi plant (Amorphophallus titanum) which grows in Indonesia. It’s a tuber.This is what’s possible if all the basics are in line.

This article focuses on ‘inorganic’ nutrients: minerals derived from mineral salts*, which are primarily inorganic elements in the form of ions or ‘magnetically charged particles’ (the only form a plant can absorb anyway). These ions must be available (dissolved in water) for the roots to be able to absorb them by the process of osmosis. *High quality mineral salts are mined and processed, bagged, and sold as agricultural/solution grade with a guaranteed analysis.
It’s interesting to note that out of 2.2 lbs (1 kg) of plant material, 95% is water while 5% or 2 oz (50 grams) is dry matter. Of that 2 oz (50 grams), 95% of that is sugars and carbohydrates and only 5% or 0.08 oz (2.5 grams) are nutrient elements. Not a very large percentage? At these small weights, the balance and relationship of each element to one another is crucial for high performance plant growth.
Learning from Nature

When growing in soil, experienced growers know that by adding high quality organic materials to a loose arable soil, plants grow well and resist disease. Of course, the ‘good’ of the soil is the abundant microbial life contained therein. Microorganisms (fungi, bacteria and protozoa) are ceaselessly at work breaking down organic material by secreting enzymes and acids, consuming each other and releasing ions from their waste. It has been discovered that plants can spend 25% of their growing energy excreting exudates (sugars) to feed microbes, a fantastic symbiosis of Mother Nature. Microbes in turn feed the plant ions specific to the exudate. How cool is that? A healthy soil full of microbial life leaves no room for pathogenic microflora, pythium, fusarim, phytophera, etc. to colonize.
Often in hydroponics, specifically Nutrient Film Technique (NFT), Deep Flow Technique (DFT), aeroponics and any other strictly water culture system, this process is interrupted. Plants rely exclusively on ions being delivered in solution and readily assimilated by the roots AT WILL. Plants do not spend as much energy feeding or teasing microbes to colonize; instead they focus on growing, fruiting, flowering … fulfilling their genetics. Even in water culture, microbes will show up … and colonize the root systems. It’s inevitable. This is a good thing if they are fed copious amounts of oxygen.

When everything is dialed in, 40’ vines and 40 lbs of tomatoes per plant are not uncommon.

When using a media such as rockwool, perlite, coco, grow rocks, etc. and running inorganic nutrients, biology inevitably shows up as airborne fungi, bacteria, and spores that are brought in on entry vectors, bugs, friends, shoes, hair, etc. It has been discovered that microbes show up in as little as 24 hours after plants are introduced to a media based system. Plant roots know they’re there and will exude sugars to entice them to colonize. This all means that the inorganic nutrient solution that percolates through media arrives back at the reservoir with biology thriving. This is a good thing: it’s symbiotic, meaning there’s a healthy microbial population in a recirculating system naturally outcolonizing pathogenic microflora. This is a great reason NOT to disinfect a recirculating nutrient solution unless a variable goes radically out of balance and root die-off occurs, which attracts pathogens. In this case, enzymes would be the first line of defense to digest dead root material before active sterilization (hydrogen pyroxide or ultra violet).

40’ tomato vines from bato buckets with perlite media. 40 lbs of tomatoes per plant ... using a balanced nutrient formula, steering only by EC and biostimulants.

With media based systems if you are using a doser (highly recommended to keep EC and pH right on), be sure to compensate for the EC and pH at the root zone. You will find that the return solution to your nutrient reservoir likely has a higher EC. Take a reading of the leachate where the solution leaves the media. It is not uncommon to have nutrient running into rockwool at EC 2.2 and leachate at over EC 2.7 due to the concentration of salts in the rockwool. If EC 2.2 is the target, lower the incoming EC to 1.8. Keep an eye on this discrepancy as you will want the duration of your feed cycle long enough to flush out accumulated salts … usually 10-20% runoff back to the nutrient reservoir for top feed irrigation. Shorter irrigation cycles during the fruiting flowering cycle (creating a ‘just moist’ media) forces roots to dry out more, which increases osmotic pressure. This triggers plants to speed up the fruiting flowering process.

Doser set up - standard fare for high performance recirculating systems. Sample pot at right with probes measuring pH & EC. Peristaltic pumps middle bottom pumping nutrients on demand to nutrient reservoir. CF 18, pH 6.3, water temp 72ºF.

With either method, measuring conductivity of the nutrient solution is critical. The universally accepted method is EC. The EC test is a measurement of the electrical conductivity of water. Pure water (with no dissolved minerals) does not conduct electricity, so the EC is 0 (EC 0.0), but as mineral salts are dissolved into water the electrical conductivity increases.
We can use this to our advantage when growing plants: if the plants remove minerals from the nutrient, the EC value falls, so we add more minerals. If the plants remove only water from the system (on a hot day, for example), we only have to add water, as the EC value will rise. That’s why a float valve is so important, as well as a doser to manage these fluctuations automatically.
EC, CF vs ppm: Which is a more accurate measurement of nutrient strength?

It’s common knowledge that 1 ppm is the same as 1 mg/ liter or 1 gram of nutrient in 1 million grams of water. The universal method of measuring the strength of a nutrient solution (where anyone in any country will be speaking the same language) is Electrical Conductivity (EC) or (CF) which is really EC with the decimal point moved one digit to the right. For example: 0.8 EC = 8 CF. Stating the solution strength in ppms, (which many growers do) can be misleading, as different salts may weigh the same but have different ppms when dissolved in water. The ppm measurement actually came from waste water treatment or TDS (total dissolved solids), where there are several conversion factors where 1 EC equals either 600 ppm, 640 ppm, 700 ppm, or 750 ppm. So which one is which? Very iffy. Good luck if you stick with ppm!
EC is important to plants because a solution that is too strong can burn the roots and causes reverse osmosis. Osmosis is the natural process whereby water, including dissolved minerals but not solids, is moved through a semi-permeable membrane, such as the cell walls in plant roots: the weaker solution flows to the stronger. This is how plants take in minerals. However, reverse osmosis occurs when solution is drawn out of the roots because the solution on the outside of the roots is stronger than on the inside: this leads quickly to plant death. If you’re not measuring correctly or not calibrating your meter often, this could sneak up on you… such a simple variable to control. Get a good meter or a doser.

One tank, one doser, 10,000 plants. This grower purges 50% once a month.

EC levels are different for many crops, even at different stages of growth of the same plant. Lettuces like ECs around 0.6-1, tomatoes: 2-4, fast growing flowering annuals: 1.2-2. Different plants, depending on their genetic history (i.e. where they came from) are used to growing in native soils that exert a unique pressure on the roots: clay, loamy, dry, wet, and so on. Drier climate plants can take a higher EC than tropical plants in vegetative and flowering growth. But the rule of thumb is: The lower the EC, the more loose (vegetative) the growth; the higher the EC, the tighter, more compact, the growth.
Ultimately, experience with your plants will tell you what EC levels they prefer. If your plants are thin and leggy, and provided there is sufficient light, then the EC level may be too low and you need to raise it a couple tenths at a time. Observe plant response. If your plants are short, thick and stunted with sufficient light, then the EC level may be too high: back it off a couple tenths. This is one method by which you can steer plant performance on a fundamental level. Vegetative growth uses a lower EC, while flowering growth uses a higher EC as a rule. Many high phosphorus (P/K) or mineral salt amendments actually create higher EC in the nutrient solution. If you hadn’t added them and just increased the EC, you would most likely get similar results. Plants will take what they want. Keep the solutions balanced.
Of course, everything stated in the previous paragraph is all predicated on satisfactory transpiration rates, which will be covered next time. Transpiration makes nutrient absorption possible. If you don’t have fresh air movement and ambient or injected CO2 available at all times, or if humidity is too high, EC manipulation is not going to make much of a difference.
Getting to Grips with Nutrient Deficiencies

It’s important to understand how the elements work…especially Calcium and Nitrogen. Deficiencies in either one can be easily detected and corrected.
Calcium is a non-mobile element, critical for building strong cell walls as well as activating enzymes that push auxins into new growing tissue. Calcium must be constantly supplied from roots to new tissue. If humidity is too high (90% and up), plants stress as they cannot transpire and Calcium does not get to meristems (growing tips) and tender shoots, resulting in tip burn, leaf curl, blossom drop, and so on. You will see a dried out look in new tissue as cells have collapsed. No bueno.
Whereas Nitrogen is a mobile element. If a plant cannot absorb enough Nitrogen through its roots, Nitrogen will be drawn from the lower leaves along with chlorophyll to newer, higher priority growth. Once again, if there is adequate Nitrogen in solution and humidity is too high, transpiration will be low and Nitrogen, instead of being drawn up from the roots, will be drawn from the low priority growth: older leaves. It’s a matter of survival priority how a plant steers its course under stress. If your plants are thin and leggy, and provided there is sufficient light, then the EC level may be too low and you need to raise it a couple tenths at a time. A plant’s top priority is developing a flower to reproduce, second is shoot and leaf development, and last is root. Roots will die off first, leaf and shoot second, flower last.
Nutrients

I’ve found that the highest quality mineral salt based nutrients in the market, powders and/or liquids, all work. The most reliable ones have been around the longest, because they are CONSISTENT and EASY TO USE. They all appear fairly well balanced among the elements and will grow plants well. We’ve used most of them with good results. Of course, good nutrient availability depends on the water the nutrients are mixed into … but you know about that.
The large commercial operations we work with use 2-part powder (dry) nutrients and add water to make their own stock (concentrated) nutrient solutions. Buying liquid nutrients is not cost effective at the volumes they use; they will not pay extra dollars for shipping water, which makes sense. Eventually they may create their own formulas on site.
Mixing Your Own Nutrients

Two-part dry nutrients typically are used like this: In two 10-gallon containers filled with pure (preferably warm) water, dump one part (Bag A, pre-weighed) in one container, and another part (Bag B, pre-weighed) in the second container. Bag A has Calcium Nitrate, Potassium Nitrate and sometimes Iron. Bag B has Potassium Nitrate, Magnesium Sulfate, MKPhosphate, etc. and all the micros carefully measured. Bags A and B are equal in weight. Stir thoroughly until salts are totally dissolved. The reason they are not mixed together in one container at those concentrations without being chelated is that Calcium would react with Sulfur and Phosphorus making Calcium Sulfate and Calcium Phosphate… AND drop out of solutions as a precipitate. No bueno.
Sediments that fall to the bottom of the containers are inert carriers with no consequence to the purity of the stock solutions. To use the stock solutions: pour equal parts of A and B into the nutrient tank to the desired EC and adjust pH slowly to pH 6. Viola, a balanced nutrient solution on the cheap. That’s how it’s done in the commercial growing arena.
When choosing a nutrient to use, if you buy liquids, the manufacturer does all this for you, no mess no fuss, but then you pay for that convenience. If you have friends or associates who recommend a nutrient because it is producing good results for them, you may want to go with that. It’s usually best to start at a level that is known to be effective and recommended by a trusted companion grower. If you go to a hydro shop and the owner doesn’t have any growing plants or the plants he/she does have look stressed and sick, it may not be wise to take the owner’s recommendations as you have no evidence he knows what he’s talking about. Good luck if you do.
We always have our commercial growers test source water, add nutrients, and then test that fresh nutrient solution. After two weeks we test the nutrient solution again as well as a plant tissue analysis. We can tell exactly what the plant is taking up and what is accumulating in the nutrient solution. Then we reformulate the nutrient to compensate for any element that is out of balance in the solution with the demand of the plant. In this way a nutrient solution can be recirculated for a month or longer depending on the size of tank and use of a nutrient doser.
For small commercial or hobby growers, it is not practical to fine tune the nutrient to this level. Since every growing environment is different, ultimately we have to know our plants and be able to read them: this takes at least three or four cycles, each time learning from the last. (Actually, it takes a lifetime and still things happen that keep us scratching our heads!) When experimenting, make small adjustments in nutrient… or try bio stimulants, which assist the natural plant processes without affecting the nutrient balance significantly. Plants like consistency, no big swings in EC or pH, a balanced nutrient solution, and stable water temp – especially when you are refreshing the solution and use super cold water on roots after they’re used to warm.
pH


pH is the acidity or alkalinity of the nutrient solution. It is a measurement of activity of dissolved hydrogen ions. They are most active in the zone where all the elements remain in solution and available for plant uptake.
Plants can survive in the pH range 4.0 to 8.0. Below 4 there is a danger of the roots being burnt and some minerals are not available to plants. Above 8.0 some of the minerals can be precipitated or are not available to the plants. If roots are ever exposed to extremely low or high pH, turn off irrigation, bleed 50% of the tank, add fresh water, get pH spot on and then turn irrigation back on. Most times you can save a crop with this method.
The most important thing to remember is to keep pH between 5.5 and 6.5. Aim for 6. All the elements are available in that range. When plants are growing in good light and warm conditions, the normal trend is for the pH to rise and we have to add a pH lower (acid solution). In cool, dark, short day conditions, it can be normal for the pH level to fall and we have to raise the pH with pH raise (alkali solution). As a rule, as plants feed, their root waste (sometimes in the form of ethylene gas) is basic and raises pH. In media based systems, microbes eat most of this up so pH is fairly stable. In water culture, root exudates raise pH, making the addition of phosphoric acid a regular occurrence.
With the addition of either phosphoric acid, pH down (try to stay away from sulfuric acid as it accumulates Sulfur and takes up precious EC) or Potassium Hydroxide, pH up. Always mix with water at least 100 to 1 before adding to solution. Adding pH adjuster full strength causes all kinds of mischief in the nutrient solution. Elements exposed to a pH below 4 (even temporarily) may precipitate and you won’t know it until a deficiency shows up: even then you won’t know what caused it. Be careful. If possible use a pH doser to incrementally dose on demand. In this way you avoid spikes in pH.
As adjuster is added to nutrient solution, either phosphorus or potassium is being added. It does affect the nutrient balance. Custom formulated nutrients can take that into account, but if your tank is big enough, that is enough to mitigate the problem by sheer volume.
When all else fails and you are having performance problems with your plants, having checked off every other variable, the last being your nutrient tank, purge your tank. Drain off 25 or 50%, top up water, use fresh nutrient, adjust pH and see how that goes. If you normally use a consistent amount of pH adjuster daily and all of a sudden the nutrient is not demanding adjustment anymore, you can bet your solution is out of balance and needs to be purged or dumped. As you go though complete growing cycles, you will begin to see the signs and patterns.
If plants lose their sheen or start cupping leaves and if EC and pH are right on, then there’s a strong possibility the nutrient is out of balance and plants are either hungry or toxic. Purge or dump the tank. Resist the temptation to add something else to the solution. Better instead to check transpiration rates, light, temp, relative humidity, CO2 and air movement.
Ok that will do for now! Next time we will look at the last of the five basics – plentiful oxygen availability and optimum light/temp/humidity/air circulation/CO2.
 

bigbillyrocka

Well-Known Member
wow thats a lot to read/take in. ill get to it but first, isnt that giant flower the stinky type? like you can smell a mile away and smells like death? just curious
 

LugNut

Member
The days of run-to-waste or open irrigation in horticultural operations are numbered. Not only is pure water an essential resource that is becoming more and more precious as demand increases, but the minerals dissolved in water are also becoming increasingly scarce as they are mined from a finite resource, processed and distributed over long distances. We are quickly approaching the point where they must be recirculated in closed systems.
As food production becomes more localized, horticultural operations in controlled environments are being constructed in and near cities where food is grown short distances from consumers. Produce that is grown for freshness, nutritive value and purity is winning the day for people who care more and more about their health, their family’s health and where and who grows their food.
It is becoming more evident by the size and number of horticultural operations springing up all over the world, that hydroponics is the technique of choice. Why? Because it is not dependent on soil fertility and is therefore not limited by geographic location. Parking lots work well for hydroponic operations, as does hard pan soil and rooms inside buildings.
There are four basics elements of successful nutrient recirculation. By “successful” I refer to the creation of optimum conditions in the root zone while still enjoying the efficiencies of maximum reuse of water and nutrients.
First, let’s state the common goals in any horticultural operation:

  • Create and sustain an environment to generate healthy, vital, fully realized crops on a CONSISTENT basis.
  • Avoid CROP LOSS at all costs. Crop loss can be defined as ANY condition or situation that detracts from our first goal. (Aiming for less than 10% crop loss is standard operating procedure in commercial operations.)
In addition, any successful hydroponic growing operation using a closed system (nutrient recirculation) must adhere to these fundamental basics:

  • Pure water source
  • Balanced nutrient ions/anions (CF)
  • Optimum pH
  • Plentiful oxygen availability
  • Optimum light/temp/humidity/air circulation/CO2
Just to reiterate, if ANY one of these basics is out, plant performance will inevitably suffer. It really is as simple as that. That’s why it’s important to understand each one individually and then how they operate in unison. In this article, I’m going to focus on the first of these fundamentals.
To dial in any system is to get a handle on the variables and control them, period. Each one of the basics is a variable that must be managed… as any grower well knows, plant life has a way of beguiling even the most experienced growers. The better the understanding we have of each basic element, the faster we will be able to determine the one that is out and correct it with minimal drop in performance and / or recovery from crop loss.
Water is a universal solvent designed to carry minerals to the ocean and feed life forms on the way. It is hungry and will pick up any element it runs across and dissolve it in itself. It is guaranteed that the water that runs from your tap has a unique cocktail of minerals which may be fine to drink…but in a hydroponic system, it could be the kiss of death. You won’t know until you find out by analysis.
WATER
Water is the heart of a hydroponic system. If you don’t know what’s in your source water and you’re adding nutrients to it in a closed system, AND if plant performance suffers, you won’t have a clue if your water is the problem. In addition, you will most likely spend a lot of time, money and effort taking ineffective actions to correct it. This predicament is easy to avoid. Simply obtain a water sample and get it analyzed. Actually, a simple analysis measuring the mg/l or ppm of, N,P, K, S, Ca, Mg, Cl, Na, Mn, Fe, B, Cu, Zn, Mb, Bicarbs, pH and EC in your water is all you need. If your plants require an EC of 2.0 and your source water is at .7 EC, you have only 1.3 EC “spare room” in which to add actual plant food. The rest is, who knows? It’s what you don’t know that usually gets you.
All successful recirculating systems have plastic or stainless steel float valves… why? As water is transpired by plants, additional water is required to top up the tank. Plants uptake more water than nutrients so if additional top-up water is not added to replace transpired water, the nutrient solution becomes more and more concentrated. Not a great situation if you are aiming for high performance. Large, fast growing, annual plants can drink up to a gallon of water a day especially when it’s hot. If it’s REALLY hot, plants will spend all their energy transpiring and NOT feeding which really adds to nutrient imbalance without a float valve. So use the biggest reservoir you can handle AND a reliable float valve. (Remember that flood and drain systems will require the float valve to be installed at the drain level in the reservoir.)
With pure, low EC top-up water coming in through the float valve you’ll have no worries. But if you have source water with a high or unknown EC you can be fairly confident that non-plant food minerals will start to accumulate. This is because they are not being taken up by the plants. And unwanted or unknown nutrients take up valuable EC… in terms of chemistry, you can bet that there is mischief going on with the precious ion balance that you are trying to achieve with your spare no expense nutrients… plants will only tolerate this situation so long before plant performance suffers. So, TEST YOUR WATER… and avoid all that drama.
If you find your source water to have 40 ppm or more of Cl (chlorides from chlorine) you can off-gas it before adding to your tank or run through an activated charcoal filter. If Calcium and / or Magnesium are high and your water is hard then you will need to use a reverse osmosis (RO) system. Just be sure to run your water through a water softener pre-filter to take out the Ca so your RO membranes last longer. Check with you local garden/hydroponic store… if they are knowledgeable, they’ll have RO units and prefilters in stock. Determine how many gallons per day your plants will be transpiring (say 100) and size one with 25% greater capacity (125) than you need.
Go for a large volume reservoir. Rule of thumb… if you are growing 100 plants and, at their optimum size, they are transpiring half a gallon of water per day, or 50 gallons total, make sure your tank is ten times that (500 gallons). Why? Larger volumes of water stabilize temperature, help nutrient stay in balance longer, and enable the grower to make more subtle adjustments (top-up water added as well as nutrient and pH adjuster) to avoid any spikes in EC or pH that upset ion balance. A good rule of thumb for reservoirs – the bigger, the better. We have growers with 12,000 plants in their systems running off of 1500 gallon reservoirs who dump their tanks every two or three months with no loss is crop performance. The water in their 1500 gallon reservoir will have been replaced completely with top-up water more than 12 times. This is what you want to aim for. These growers have pure, low EC source water, balanced nutrients, correct pH, large reservoirs, float valves and EC/pH dosers… the ingredients for successful, long term nutrient/water recirculation.
During the life of a plant, as it goes through vegetative growth, flowering and / or fruiting load, different nutrient ions are taken up at different rates. High Nitrogen (N), low Potassium (K) for vegetative growth, and low N, high K for fruiting / flowering growth. Rather than getting anal and freaky and adding all kinds of amendments and extra salts in anticipation of their shifting needs (and perhaps killing them with kindness), go easy! Large reservoirs have enough buffer built in and enough ions to take care of these phases without the balance shifting to detrimental levels and requiring frequent dumps. Particularly if you’re using a nutrient/pH doser (highly recommended), a well balanced nutrient added incrementally to a large volume of pure water will produce phenomenally healthy and robust plants all the way through flowering.
 

LugNut

Member
The Importance of Oxygen
It’s obvious that loose, friable soil with organic matter and thriving microbes grows plants much better than tight, clay soil devoid of organic matter. The primary missing ingredient in the latter is air (oxygen) availability.
The air we breathe is composed of gasses: 78% nitrogen (N2), 21% oxygen (02), 0.9% argon (Ar) and 0.03% carbon dioxide (CO2). The one we’re focusing on in this article is oxygen. The action of microbes on organic matter in a loose soil produces air pockets as organic matter is mineralized. These oxygen pockets are crucial to the survival and rapid colonization of healthy microbial populations. When the organic matter in the soil is fully consumed by the microbes and plants have consumed all the minerals, oxygen becomes depleted and, if more organic matter is not reapplied, plant performance slows and pathogenic (anaerobic) microbes can colonize. This condition is best avoided.
In media-based recirculating systems, the O2 is in the media: e.g. rockwool, perlite, grow rocks. Plentiful air space is available even after water is drained from the media. Roots thrive in O2-rich pockets. They are able to produce prolific root systems and plentiful root hairs to increase surface area to better absorb available ions. This is the best reason for using media with porosity. Of course, flood and drain systems suck fresh air into the media when it drains, which is why it’s such a great irrigation system.


In water-based recirculating systems, NFT, DFT and Aeroponics, O2 availability is intrinsic to the design of the system. NFT is a flat-bottomed tube with a shallow nutrient stream moving slowly, keeping root hairs moist and absorbing O2 (see “NFT Gro-Tanks,” UGM009). Aeroponics is misting droplets of water, increasing the surface area many-fold for roots to grow prolific root hairs for ion absorption. It supersaturates the solution with O2. DFT uses air pumps and water temp to keep roots bubbled with 02 and oxygen rich.
The heart of a media-based or water-based recirculating system is the nutrient reservoir. This too requires oxygenation, especially when water temperatures rise. The use of air pumps and air stones on smaller reservoirs and pump-powered eductors (venturis) on larger reservoirs make a big difference in pathogen suppression (nasty fungi and bacteria don’t like O2). This agitation drives ethylene gas from the solution and increases the longevity of the nutrient. Be sure that, if there are reservoir lids, there’s room for air exchange with ambient air in the room or greenhouse. Many commercial growers use fresh outside air in their eductors to keep the nutrient solution optimum.
Dissolved Oxygen (DO) can be measured to determine solubility of oxygen in fresh water. Fresh water at 72°F (22°C) has a DO of 8.7 ppm; at 82°F (28°C) it drops to 8.1 ppm. Salt solutions are lower. As a rule of thumb, every increase of 1ppm in DO is equivalent to an 11°F (12°C) temp drop. The cooler the temp, the higher the DO. You don’t want cold water on plant roots, though. You want 72°F (22°C) water at your roots for most plants.


When we measured DO in our greenhouse reservoirs, we found that a 74°F (23°C) nutrient tank at an EC of 2 had a DO of 6.3 ppm (low because of salts and sitting still). When we turned on an eductor (venturi), which we do in ALL reservoirs, we received a reading of 7.6 ppm. BIG difference. That’s an increase of 1.3 ppm without changing temperature.
Then we add an in-line Mazzei injector in between the tank and the feeder pipe, which raises DO to 8.3 ppm. By the time the water had run down the NFT channel and 18 plants had their way with the O2, with some off-gassing occurring, there was an 8.1 ppm DO left in the nutrient solution going back to the reservoir. That’s what we’re after! Plants thrive at those DO levels. Makes ALL the difference.
Be careful: as water temperatures of salt solutions increase, you must mitigate by adding O2 in the reservoir as well as directly on the roots. If you can’t get the DO level up by mechanical means, then you will most likely require a water chiller, which is expensive but sometimes imperative. If you cannot bring water temps down or increase DO in the nutrient solution, your next action will be disease suppression or inoculating roots with beneficials to out-compete the pathogens that thrive in high temp, low DO water. If you do get a DO meter, get a good one. We use an Extech Model 407510.
Light

Photosynthetically Active Radiation (PAR) light is a fancy term for the wavelengths plants use to vibrate chloroplasts to power the engine of photosynthesis, a vaguely understood process in my opinion. It is said that PAR light is in the 400 to 700 nanometer wavelength range. No big deal if you’re outside or in a well-lit greenhouse. But if you are growing under HID light or using it as a supplement, it certainly is.
Color temperatures of lamps are measured in degrees Kelvin from a color rendering index (CRI). The blue/white side of the spectrum has higher Kelvin temp: 6000K-8000K (MH lamps). The yellow/red side of the spectrum has lower Kelvin temperature: 3000K (HPS lamps). As a rule, the higher the Kelvin temp, the more vegetative the growth. The lower Kelvin temps are used for supplemental and/or flowering light. Different bulbs have different combinations or blends of gasses for better PAR value. Plants can be finicky and prefer one blend of light more than another. Trial and error, sometimes, is the only way to find out what your plants really like.
High Intensity Discharge (HID) lamps produce light when the gases inside the fused alumina tube are heated to the point of evaporation by high voltage electricity. This process forces the metal gasses to throw off a barrage of photons partly in the PAR range. As the bulb burns over time, the metal gasses slowly change form and degrade out of the PAR range. It is not obvious, but plant performance can suffer from lack of the PAR light when there is no shortage of photons to the naked eye. To look at light as a possible limiting factor, keep track of the hours your bulbs have been burning. If you are over the recommended burn range as stated by the manufacturer, that could be what’s compromising your system. Rule of thumb with HPS bulbs is to replace them every 12 months, and MH bulbs every 9 months, with HPS burning 12 hour days, MH burning 18 hour days.


Outside it’s obvious what limits light, like trees. But in greenhouses, if the glazing is dirty, that’s a big deal and that situation just creeps up on you. Depending on what you’re growing and what time of year it is, a dirty film can cut out as much as 30% of available light. If you are using an 85% transmission film and have 30% attributed to dirt, that’s 55%, basically shade cloth. In situations where there is too much light and plants are unable to cope with the leaf temperatures or solar radiation, a white or metallic shade cloth is preferable to black, as black can radiate heat back down on the plant canopy. A simple mistake easily avoided by many growers in double poly greenhouses is that the inflation fan is pulling inside air in between the films, thereby creating moisture that blocks light. You can tell by the droplets in between the films, or a haze. It is always recommended to use outside air for inflation. Of course, all of this is dependent on location, latitude, geography, plant in cultivation and skill/experience of the grower. We cannot cover all those variables in a brief article.
Temperature

Plant response to temperature is pretty obvious. It’s visible. Plants stop growing when root temps hit 58°F (14°C). Air temp can actually be cooler than 58°F, but when roots are cool, growth slows and stops even when air temp increases. When temps are too high, say 95°F (35°C) plus, depending on RH, air flow, light, kind, size, and age of a plant, they may stop feeding and spend their energy evaporating water from their stomata to cool down. Temperature must be managed to keep plants transpiring and active in the sweet spot.
Most temp controllers are effective, turning on fans for increased air exchanges, but when temps are too hot outside, air conditioners must be used. As a variable, though, temperature control is straightforward. It’s common knowledge that insects like very consistent temperatures and no air movement. Find which temperatures are your best high and low, and vary them morning, daytime and night. Keep an inhospitable environment for the pests without sacrificing plant performance: another dance to master.
Humidity

The two ways of explaining humidity are relative humidity (RH) and vapor pressure deficit (VPD). Most people are familiar with RH and use hygrometers so, for the purposes of this article, I will use RH.
In my experience, this is the one variable that most growers need to be more aware of. The dance between temp/humidity directly affects transpiration rates as poor transpiration opens the plant organism to disease and mineral deficiencies.
RH is the amount of water vapor present in the air expressed as a % of the amount needed for saturation at the same temperature. Here’s what that means: if the humidity is too high, e.g. 95% at 75°F, plants cannot transpire or evaporate enough water to pull minerals up the vascular system even with stomata wide open. This usually results in calcium (Ca) deficiency (remember, Ca is a non-mobile element and must be constantly supplied to growing tips) and plant stress, which increases their vulnerability to fungal intrusion.
If humidity is too low, 50% at 75°F, stomata will open in an attempt to evaporate water because of the low pressure around the leaf, but then close up to conserve cell pressure in the leaf. Plants stress as they cannot take in CO2 with closed stomata and growth stops as the plant is just trying to survive without going into wilt (i.e. loss of leaf turgidity from which it’s difficult to recover). Again the plant is vulnerable to disease and insects. These two extremes points will create a high probability of crop loss.
As a rule, at 75°F (24°C), if RH is below 60% you must add moisture to get to 75% (which is ideal), but stay below 85% to avoid stress and disease. At 85°F (29°C), if RH is below 70% you must add moisture to get to 80% (which is ideal), but stay below 90% to avoid stress and disease. As temperature rises, air holds less moisture. Steer your plants within these parameters for optimum plant performance.
When RH is too low, use a fogger or humidifier coupled with outside air exchanges. When outside air is too warm and dry, you will have to use some form of air conditioner (if that is the only way) to drop the temperature to increase the moisture-holding capacity of the air.
When RH is too high, raise temperature to reduce moisture saturation of air coupled with outside air exchanges. If outside air has too high of an RH, you will need a dehumidifier to pull water out of the air.
Transpiration is king. Monitoring transpiration rates and keeping them optimum with temp/RH manipulation is crucial. If you are outside of the temp/RH safe zones and don’t use some mechanical method of bringing them under control, you will always be fighting the results of that variable being unchecked. This is where high quality environmental controllers come in handy
You can buy the most expensive nutrients, goodies and gadgets available to grow your crop, but if your plants are unable to transpire and you don’t know that, you had best learn quickly or get a day job
Air Circulation and CO2

No matter what kind of controlled environment you’re running, greenhouse or greenroom, air circulation is another key component that is often overlooked until mildew takes out your crop or your plants starve from lack of CO2. The great outdoors takes care of all this, but inside you have to provide the controls or fall prey to what you didn’t know you didn’t know.
Rule of thumb: 60 air exchanges per hour. Not only do you need to flutter your plants with gentle breezes from an oscillating fan or horizontal air flow (HAF) fans in a greenhouse, but you must freshen the air with air exchanges from outside, taking advantage of the 385 ppm ambient CO2. The raw materials that PAR light makes into carbohydrates are CO2 and H2O. CO2 furnishes the carbon and oxygen, while water furnishes the hydrogen for the carbohydrate (CH2O).
If air exchanges are frequent, 385 ppm CO2 is plenty unless you’re looking to accelerate growth by enriching your space with higher levels to, say, 1500 ppm CO2. Even if you are adding CO2, you still must exchange air. There are numerous ways to provide CO2: chemical reactions, gas bottles, gas generators and a variety of controllers and monitors depending on the size of the operation. For the purpose of this article, you just need to know that it is a basic component of the indoor growing environment, and be mindful that it’s always available. Without CO2, plants will not grow.


One of my teachers, Grenville Stocker in NZ, took me into one of his client’s lettuce/herb greenhouses and asked me, “Would you get a chair, sit down, read a book or hang out in here all day?” Actually, it was way too moist, not enough air movement, my shirt was sticky, and it was uncomfortably warm. I said, “No way.” He remarked, “How do you think those plants feel? The same way, I reckon, except they can’t leave.” Then he showed me powdery mildew in certain areas, a thrip infestation and tip burn in some of the lettuces. The plants did not look vital, they looked stressed. I noticed the HAF fans were down, because of a blown breaker that the grower had been meaning to fix for a week. He had an RH monitor but no controller to check humidity and spill air or add heat … AND he was doing only 1 air exchange per hour because it was cold outside. He wanted to keep temps up inside without turning on the heat, which would cost him money. I looked at the RH: it was 95%. Temp was 80°F but it felt like 90°F because of the humidity. His client was too busy to pay attention or take coaching, and he wasn’t even there. Grenville always tested me; he’d say, “What’s wrong with this picture?” Then he would point out a basic that was obvious once I saw it. Most problems were easy to correct once distinguished.
I found out later the grower lost 50% of his crop and the other 50% was barely marketable. Had he kept HAF fans working, increased his air exchanges and turned up the heat to drive off the humidity with the help of a controller, he would not have had crop and financial loss. Just that one error cost him a market: he couldn’t deliver, so a competitor moved in. The point I’m making is: don’t leave your plants in an environment you can’t handle being in yourself. Use meters and controllers, but always keep them honest by paying attention to what your skin says.
All the variables of light, temperature, humidity, air circulation and CO2 must dance together in a harmony that you must monitor and control to be successful and avoid crop loss. If you cannot distinguish which variable is out, you will be guessing what the problem is and perhaps taking actions that are detrimental. Next time a problem arises (which inevitably will happen) and you’re scratching your head as to what to do, go through this list and check off each one that you KNOW is in tolerance.
 

bigbillyrocka

Well-Known Member
I think so, will have to look that up...
ya i think so too. i seen a show on Nat-Geo a long time ago and the researchers say you cant be too close for too long.
if thats the cae, whats the lady doing back there smiling? lol...

But, great article lug!
 

tip top toker

Well-Known Member
I'd suggest changing the title. There is no need to know all that just the option. Growing can be as simple as you want to make it. Your first point of knowing what is in your water eing very important, well i don't know and i do just great, similar to most others for my setup, so it can't be that important :D
 

LugNut

Member
I'd suggest changing the title. There is no need to know all that just the option. Growing can be as simple as you want to make it. Your first point of knowing what is in your water eing very important, well i don't know and i do just great, similar to most others for my setup, so it can't be that important :D
This thread is about the basics of nutrient recirculation. If you recirculate, then you need to know this. If you're ok with simple, thats fine also. The post is basically meant for those of us who want to understand why. So you're right about the option thing...
 

bigbillyrocka

Well-Known Member
I'd suggest changing the title. There is no need to know all that just the option. Growing can be as simple as you want to make it. Your first point of knowing what is in your water eing very important, well i don't know and i do just great, similar to most others for my setup, so it can't be that important :D
ya i do mine aeroponic'ly and i dont check the ph of my water. seems to be working thus far...
 

VoidObject

DWC/Bubbleponics Mod
There's a lot of non-DWC related information. Just be careful and remember you're in the DWC section.

Thanks.
 

cannabineer

Ursus marijanus
"We always have our commercial growers test source water, add nutrients, and then test that fresh nutrient solution. After two weeks we test the nutrient solution again as well as a plant tissue analysis. We can tell exactly what the plant is taking up and what is accumulating in the nutrient solution. Then we reformulate the nutrient to compensate for any element that is out of balance in the solution with the demand of the plant. In this way a nutrient solution can be recirculated for a month or longer depending on the size of tank and use of a nutrient doser.
For small commercial or hobby growers, it is not practical to fine tune the nutrient to this level."

For me this was the take-home part of this nice write-up. I have been dreaming/scheming to build a setup to replenish just the right nutrient component (I like to formulate my own nute from scratch).
But having to do a full-honk analysis for each data point? Ouch. If you have ten thousand lettuce or (cough!) tomato plants in the balance, it makes sense. but for my one-light grow that I'm planning ... ~sigh~.

I was stoked to see that controller-doser board. Just what Dr. Cannabineer ordered! Then I found prices for those units. ~double sigh~
Guess I have to fuss with my pH and TDS by hand. Dang.
cheers 'neer
 

bigoberry

Member
Very nice post. These are indeed things all hydroponic growers need to know. Need to constantly think about too. And Yes, amorphrophallus titanum is the dreaded "corpse plant". If growing, have a carbon filter and active exhaust. Nothing worse than the gf suspecting you're hoarding dead hookers in the basement...

 

Cesaro

Well-Known Member
Interesting, I have a question for you about swamp coolers for circ.. I've been using one in my GH 26X12 and seems to do many of the things you mention.. Raises RH, and keeps it cool, I'm averaging around 50% in the day and 70% at night, with temps staying around 86 in the day and dropping down to mid 60's at night. It also pulls in fresh air I think just by the function of the fan blowing air in there. Then I have a cieiling fan, and 2 oscillating fans blowing over all the plants.

I'm getting close to the danger time for mold. Do you think that my set up is probably pretty good for mold prevention? That is far and away my biggest fear now.. I've had one crap completely crippled by bud rot inside, and outside I'm so paranoid it's crazy!
 
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